Nuwai Luxeon I - 2 StageTorch (TM65H)

Provided for review
by the kind folks at:

 
 
1 Star
Poor
         

Light Type: Luxeon LED
Light Class: General Use

Short Description:


The TM65H is available from AdvancedMart.com.

The TM65H is a Luxeon I LED two AA powered general use flashlight with two brightness settings and a focusable beam.

The body is machined aluminum with a fine grooved texture throughout and a deeper knurling on the body and near the tailcap. There is a lanyard attachment point recessed inside the tailcap which allows the unit to stand on end.

The bezel contains the Luxeon I LED and a silvered plastic reflector. A shatterproof polycarbonate lens protects the front of the light.

A large rubber switch resides on the side of the light just under the head. Press once for on, press twice for on "high", press 3 times for "off". Two AA batteries power the light and a regulator circuit (type unknown) provides the necessary voltage to run the Luxeon LED. Runtime is not given. Included with the light is a nylon sheath and two batteries.

Package
Size vs. common aluminum 2-AA light (top)
Bezel picture
Beam Profile

Detailed Information:

1 Star??? So far it looks pretty good, doesn't it? Well, we have a major design flaw that really needs to be taken care of before I recommend anyone use this light. More on that in just a little bit.

The body is pretty typical of many Nuwai lights. Machined aluminum, type II anodize, knurled for grip, fine grooved texture on all of the "flat" areas. The body itself is well made and comfortable to use. Even the tailcap has rounded edges and a recessed lanyard attachment point so the unit can stand on end.

The bezel has a shatterproof polycarbonate lens in the front, a smooth reflector and a Luxeon I LED inside. Luxeons are by nature very shock resistant and last a very long time. The bezel can be twisted to change the focus of the light. The Luxeon inside is screwed to an aluminum plate inside and has a copper thermal bridge between the Luxeon and the aluminum plate to help conduct damaging heat away from the LED.

A little further investigation results in some shocking discoveries. You see, I'm a bit of a perfectionist. I like the LED emitter to be centered in the reflector if at all possible. This results in a cleaner, sharper beam. So, being the curious type I remove the head of the light. Inside I find a plastic retaining ring which screws down and presses the Luxeon and its aluminum disk platform down into the light. Hmmm... No problem, the plate is just off center - I'll just straighten it out. Upon doing so, the light STOPS WORKING. Hmmm... that's a problem. A big one. Further investigation found that:

1) The Luxeon platform plate literally floats on the circuit board and plastic circuit board retainer which rests behind the Luxeon's aluminum platform.

2) As a result, even when screwed down tight, the back of the Luxeon's aluminum platform has no thermal or electrically conductive path that it seats against. That only leaves the front of the platform or the sides for thermal and electrical paths.

3) The screw-in retaining ring is plastic, so even though it contacts the front of the Luxeon's aluminum platform, there is no thermal or electrical conductivity permitted between the Luxeon platform and the threads. So that eliminates the front of the plate for thermal or electrical paths.

4) The entire operation of the light relies upon the Luxeon's aluminum platform being OFF CENTER and just, almost by chance, happening to contact the threads on the side of the platform for negative electrical conductivity. This results is a very unreliable connection and a very poor thermal path.

Very poor design and a big surprise from Nuwai, who has been producing some very quality lights lately. The fix is so simple it's almost ridiculous. Replace the plastic screw-in retaining ring that presses the Luxeon's aluminum plate in place with an ALUMINUM screw-in ring. You now have thermal and electrical conductivity between the Luxeon's platform and the sides of the light via the front of the aluminum platform and the screw-in ring. Looks like some idiot at the factory decided to try to save a few cents and used plastic screw-in retainer rings instead of aluminum and as a result gives the light a very high probability of failure if dropped, banged, etc.

Output is actually really good. The low output level is 1/10 the output of the high level which is great for navigating in the dark without totally blowing your night vision. The high output level produces a very good amount of light.

Switch - Well the first thing I can tell you is that you should never take the rubber cover off the switch because you will NEVER get it back on. In my attempts to figure out what may be going on inside the light I took off the rubber cover to see if I could remove the internals, and it promptly shreds when you try to put it back in place. So this light is officially "trashed".

Normally, it is just a standard click switch - Press once for low, press a second time for high and once more for off.

The light is sealed with o-rings and rubber seals to prevent the entrance of the environment.

Ergonomics: Comfortable in the hand, easy to use.

The light takes 2 AA batteries for power, which would be a fantastic step forward for powering Luxeon LEDs, if they could just get the rest of the light right.

Included with the light is a lanyard, 2 batteries, and a nylon belt sheath.

What I Liked: AA power source, tough body, generally well designed, 2 levels of output

What I Didn't Like: Off center beam investigation revealed major design flaw.

Other Things I Noticed: N/A

Conclusions: NOT recommended.


Quick Facts Table:

Review Date ............................. November 2004
Case Material ........................... Machined Anodized Aluminum
Case Features .......................... Knurled for grip
Case Access Type .................... Unscrew Tailcap for battery changes
Switch Type ............................. Click - side mounted
Reflector Type ......................... Silvered Plastic
Lens Type ................................

Polycarbonate

Bulb Type ................................. Luxeon 1 LED
Beam Type ............................... Focusable
Beam Characteristics ............... Minor artifacts
Throw (Lux) at 1m (click for description) low ~ 33 at beam center. (5.74 Comparison Chart equivalent)
high ~ 420 at beam center. (20.49 Comparison Chart equivalent)
Overall Output (click for description) low ~ 125 (1.25 Comparison Chart equivalent)
high ~ 1250 (12.50 Comparison Chart equivalent)
Battery / Power Type................ 2 x AA alkaline
Battery Life (advertised) ........... Unknown
Environmental Protection ......... O-ring seals
Weight (oz.) with batteries ....... 6.4 oz.
Special Items of Note ............... Lanyard and sheath included
Warranty .................................. Unknown
Retail Cost ................................ 29.95 US$ at time of review from AdvancedMart.com.
 

 

 
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