Lighting Pro Technology's HL2 Headlamp

 
 
  4 Stars
         

Light Type: Incandescent
Light Class: Headlamp - Industrial

Short Description:

The Lighting Pro Technology's HL2 Headlamp is intended for rescue, fire and industrial purposes. It is made from yellow plastic and uses an adjustable rubber strap for attachment to a hard-hat. The 6 AA cell battery pack is mounted at the back of the head and a quick release cord supplies power to the bulb and circuitry in the head. Inside the head of the light is a specially designed bulb and a regulator circuit that provides four levels of illumination and will run for many without dimming at all. Access to change the batteries is provided by a retained thumbscrew that releases the bottom of the battery pack. Inside, all batteries are aligned the same way and the contact springs rest at the top of the pack. A spare bulb is included behind the reflector and the reflector is adjustable for focus. The head of the lamp is vertically pivot adjustable.

Parts
Assembled
Internals
Bezel picture
Beam Profile, Wide
Beam Profile, Narrow

Detailed Information:

The Lighting Pro Technology's HL2 Headlamp has a really great regulator circuit and generally good output and functionality. Obviously a lot of thought and effort has been put into the internals. Externally it appears as though all of the great design work has been placed into a very plain-Jane headlamp. Solid function and simplicity was obviously the most important design criteria in this headlamp.

Starting at the back, the battery compartment is made of a relatively durable yellow plastic of unknown type. It is curved to rest against the back of a hard-hat or a user's head. On top is a thumbscrew which is grooved to accept a screwdriver or coin. Unscrewing the thumbscrew will release the back and base of the battery compartment to reveal 6 AA batteries in series mounted upside-down with the contact springs at the top.

The contact springs are at the top so if a vertical downward shock occurs the batteries will not break contact. Replacing the batteries is easy since they are all inserted in the same direction. The thumbscrew cannot be lost as it is held in place by a retaining mechanism. The entire battery pack is held to the rubber hard-hat strap by an elastic band with a wide loop for the rubber strap.

The pack is retained in the elastic strap by the cord at the top on one side. Presumably the pack would be held tightly against a hard-hat and the lip running around the hard-hat would prevent the battery pack from slipping down and out of the elastic loop. Since I do not have a hard-hat I cannot test this.

Moving around toward the front, we find a thick cable that attaches the head of the light to the power pack. The cord has stress relievers at the primary connection point and grommets to protect the wire where it is inserted into the head and battery pack. The quick release cord has a sealed male and female connector that simply pops apart. The connector itself is very well made and provides a solid contact point.

At the front of the light we find a forehead plate with a rubber pad and the connectors for the rubber strap. This is connected to the front of the headlamp by a chrome plated bolt and wing nut at a pivot point. Here the headlamp can be adjusted vertically for convenience and the connection can be easily tightened when necessary. The switch on top is a simple pushbutton covered with a rubber boot that is glued in place. Pressing in and holding for about one second turns the headlamp on at whatever level it was last at. Do the same to turn it off. When the light is turned on, the illumination level "ramps up" to the setting it was last on. This protects the bulb from the initial surge of voltage that could blow a cold lamp. To change levels of brightness, a quick click will move you to the next level. There are 4 brightness levels in all and each will provide less light but longer battery life.

The bezel is sealed by a large O-ring from the lens end and is adjustable for focus by twisting the large black ring around the head of the light. The reflector is attached to the lens and lens ring and is silvered plastic. The reflector is slightly textured to help smooth out rings and holes in the beam resulting from focusing the beam to a flood pattern. Removing the bezel reveals a spare bulb behind the reflector and the minuscule regulator circuit and switch. The manufacturer reports that the light will function reliably with the bezel filled with fresh water, although it should be dried out as soon as possible if this situation is ever encountered in the field.

The light pattern produced ranges from an extremely narrow beam to a nice wide focus. Unfortunately the wide focus does have the "rings and holes" that are common to focusable lights. Output is listed in the following chart. The light was focused to its tightest beam for "throw" readings. Readings in paranthesis are for Comparison Chart use:

Light Level
Overall Output
Throw
High
775 (7.75)
2475 (49.74)
Medium
468 (4.68)
1414 (37.60)
Low
278 (2.78)
884 (29.73)
Very Low
116 (1.16)
398 (19.94)

What I Liked: Water resistant, Tough/impact resistant, Fully regulated (non-dimming light), long battery life, Bright, Easy battery change, Simple and effective

What I Didn't Like: Battery compartment not watertight, but it should shed water pretty well, Retention of battery pack by the elastic strap is a little questionable.

Other Things I Noticed: It seems as though this headlamp has either undergone design revision after the plastic molds were made or the internals were retrofitted into an existing headlamp based upon the labels molded into the body (on-off near the switch) and after-the-fact machining work done to the inside of the head.

Conclusions: A simple, straightforward external design with a really fantastic regulator circuit, dimming capability, and matching bulb.


Quick Facts Table:

Review Date ............................. January 2004
Case Material ........................... Plastic
Case Features .......................... Vertically adjustable head
Case Access Type .................... Thumbscrew, slide apart battery compartment
Switch Type ............................. Click switch with 4 levels of brightness and illumination ramp-up
Reflector Type ......................... Textured silvered plastic
Lens Type ................................

Clear plastic

Bulb Type ................................. Specialized PR base bulb matched to regulator circuit
Beam Type ............................... Adjustable
Beam Characteristics ............... Very narrow spot, Wide flood with noticeable artifacts
Throw (Lux) at 1m (click for description) See Chart Above
Overall Output (click for description) See Chart Above
Battery / Power Type................ 6 AA alkaline batteries
Battery Life (advertised) ........... Unknown - checking with manufacturer
Environmental Protection ......... O ring seal in bezel, grommets, sealed cord plug
Special Items of Note ............... Battery compartment is not sealed
Warranty .................................. Unknown
Retail Cost ................................ Unknown
 

 

 
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