BWL Designs BW01

Provided for review
by the kind folks at:

 
 
3½ Stars
Good/Very Good
         

Light Type: 3W LED
Light Class: Outdoor / Rough Use / Etc.

The BW01 is a single AA flashlight with a Luxeon III LED and Mad Max Plus regulator/boost circuit inside. It is intended for intermittent use as a general purpose pocket flashlight. The key design element was the ability to use an AA alkaline cell which is readily available almost anywhere in the world. The maker created this light in response to a need they had while in the military for a small but bright pocket light. They found that lights running on 123A cells were not appropriate due to the lack of availability of 123A cells in various regions.

This is a small-manufacturing-run light made by a private individual. As a result, only about 500 are available for purchase.

Body: The body utilizes a one-piece design, without a separation just beneath the head. This results in a more durable light with fewer possible points of water entry. The aluminum parts are type III anodized to military specifications (advertised). The entire body has a slight texture for grip, and there is a ring of knurling around the head and tailcap. The tailcap has four holes for the attachment of lanyards and is flat on the bottom, which allows it to stand on end.

Bezel/Head: In the front of the light you will find the bezel ring and seal, a AR coated glass lens, and a 17mm IMS reflector. Unless you had chosen to get the light with a Fraen lens which gives a tighter beam.

Output: The white light produced by the LED in this particular sample has a slight purplish tint which is detectable immediately. For some reason, my camera doesn't pick this tint up well, as seen in the picture below, but it was obvious. To make sure it wasn't just me, I asked a third party observer to characterize the color of the light coming from the LED, and they immediately said "purple". Yours may have a slightly different tint. In practical use, the tinting isn't noticeable after a few moments.


Beam at one meter at target center

Runtime Plot: Yikes! Only 18 minutes on a regular alkaline cell during a continuous runtime. The maker recommends the light be used in an intermittent fashion and also recommends the use of L91 Lithium AA cells if available.


Runtime completed with Rayovac brand batteries. More information on runtime plots is available HERE.

Here's the Lithium AA cell runtime. Not much good news here either. I would have expected around 3 hours regulated. Instead we get just over an hour.


Runtime completed with Rayovac brand batteries. More information on runtime plots is available HERE.

Switch: The tailcap is the switch. Twist for on and off. Due to the shape of the light, you can grip the tailcap in your palm with your little finger and ring finger and twist the head with your index finger and thumb, allowing for one-hand operation.

Seals / Water Resistance: Dual O-rings protect the tail and a seal protects the glass lens. The maker gives it a 25m water resistance rating. By the looks of it, I'm willing to bet that it would handle everything but serious diving.

If it gets wet inside, just disassemble as much a possible without tools and let it dry before using again.

Ergonomics: It is very small and pocketable. Easy to operate.


Size compared to a common 2AA aluminum light

Batteries: A single alkaline cell will power the light. This light can run, per the maker, on AA alkaline, lithium, NiMH, or even a 3V lithium AA cell, but the later is used at your own risk. Based on the short runtime with alkalines, I would recommend lithium AA or rechargeables. Just unscrew the tailcap to access the battery and drop in a new cell, positive first.

Accessories: The light can be purchased without LED so you can do-it-yourself, and can be purchased with a fraen lens instead of a reflector if you want t tighter beam with less sidespill.

What I Liked: Waterproof, Tough/impact resistant, Good output, Easy battery change, Lightweight, Stands up, AR coated glass lens, Type III anodize, Solid body design.

What I Didn't Like: Short runtime on alkalines

Picky Little Things: Annoying purplish tint on the particular sample I received - yours will be different.

Conclusions: A simple, straightforward, no-nonsense, robust little AA powered pocket light. The design of the body is very good. I really wanted to like this light, but I was disappointed by the very short runtime when using an alkaline AA and also the tint of the LED. Perhaps I'm a bit overly critical about the LED, but after having seen so many good tinted LEDs, I found this one to be too far from "pure white" for my liking. Luckily, due to the design, if you are a do-it-yourselfer you can install your own LED. The short runtime with an alkaline cell is the most serious issue for this light. There are several 1AA cell lights that start at the same or better output as this light, but run for 3-4 times as long (to 50% output) on a single AA alkaline cell.


Quick Facts Table:

Item Reviewed.......................... BWL Designs BW01
Review Date ............................. September 2006
Case Material ........................... 6063-t6 aluminum, HAIII hard coat anodize
Case Features .......................... Textured for grip
Case Access Type .................... Unscrew tailcap
Switch Type ............................. Tighten/loosen tailcap
Reflector Type ......................... IMS 17mm reflector, smooth, plastic
Lens Type ................................ AR coated crown glass
Bulb Type ................................. 3W Luxeon LED
Beam Type ............................... General purpose spot
Beam Characteristics ............... Smooth, bright center
Throw (Lux) at 1m (click for description) ~ 520 at beam center. (22.80 Comparison Chart equivalent)
Overall Output (click for description) ~ 2020 (20.20 Comparison Chart equivalent)
Battery / Power Type................ AA alkaline, lithium, NiMH, 3V lithium (at own risk)
Battery Life (advertised) ........... none
Battery Life (test results) ........... 18 min to 50% output on alkaline, about 1 hr regulated on Lithium AA
Environmental Protection ......... O ring seals, 25 meters water depth
Weight (oz.) with batteries ....... 2.3
Special Items of Note ............... can be purchased with Fraen optic or no LED for do-it-yourselfer
Warranty .................................. unknown
Retail Cost ................................ 90.00 US$ at time of review at BWLdesigns.com
 

 

 
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